DEERFIELD, Ill. -
CF Industries Holdings, Inc. (NYSE:CF) today announced that it will
construct new ammonia and urea/UAN production units at its complex in Donaldsonville, Louisiana,
and new ammonia and urea units at its complex in Port Neal, Iowa. CF Industries' board of
directors has authorized expenditure of $3.8 billion for the
projects and the company has retained engineering and procurement services from
ThyssenKrupp Uhde through their affiliate Uhde Corporation of
America. In combination, these projects will be able to produce annually
2.1 million tons of gross ammonia and upgraded products ranging from 2.0 to 2.6
million tons of granular urea and up to 1.8 million tons of UAN solutions,
depending on product mix.
"We are pleased to announce definitive, large-scale nitrogen capacity
expansion plans at our North American operations focused on substantially
increasing our ability to serve our customers," said Stephen R.
Wilson, chairman and chief executive officer, CF Industries Holdings, Inc. "We believe that our projects
will be among the first in North
America to be in production. We already own suitable sites, have
retained a world-class engineering partner and have completed the front end
engineering and design study for key components of the projects."
The capital cost estimate of $3.8 billion includes:
engineering and design; equipment procurement; construction; associated
infrastructure including natural gas connections, power supply, and product
storage and handling systems; and related start-up expenses.
Expenditures for the projects have begun and will continue into 2016. The
Donaldsonville
project budget is $2.1 billion, with the new urea and UAN plants
scheduled to come on stream in the second half of 2015 and the new ammonia plant
in 2016. The Port
Neal project budget is $1.7 billion with the new
ammonia and urea plants scheduled to come on stream in 2016. The following table
indicates the production capacity for each of the new plants and the anticipated
typical product mix.
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Annual Capacities and Typical Product
Mix
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Annual Capacity |
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Typical Product Mix |
| Donaldsonville, LA
|
|
Tons per Day |
|
|
(000 tons) |
|
|
(000 tons) |
| Ammonia (ThyssenKrupp Uhde) |
|
3,640 |
|
|
1,274 |
|
|
184 |
| Urea (Stamicarbon) |
|
3,850 |
|
|
1,348 |
|
|
686 |
| Nitric Acid (ThyssenKrupp Uhde) |
|
1,675 |
|
|
586 |
|
|
|
| UAN (ThyssenKrupp Uhde) |
|
5,050 |
|
|
1,768 |
|
|
1,768 |
|
|
|
|
|
|
|
|
|
| Port Neal, IA |
|
|
|
|
|
|
|
|
| Ammonia (ThyssenKrupp Uhde) |
|
2,425 |
|
|
849 |
|
|
81 |
| Urea (Stamicarbon) |
|
3,850 |
|
|
1,348 |
|
|
1,348 |
|
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|
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| Notes: |
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| All production volume shown
as short tons |
| Production volume based on
350 operating days per year |
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"Increasing both our ammonia and upgraded product capacities and our product
mix flexibility at Donaldsonville takes advantage of a location
that already has access to multiple modes of transportation. When the new units
are complete, the Donaldsonville complex in total will be able
to vary use of its urea streams to produce between 2.4 million and 3.3 million
tons of granular urea and between 1.2 million and 4.2 million tons of UAN
solution," commented Wilson. "The Port Neal facility will allow us to serve
upper-Midwest urea customers from a cost-advantaged location."
The expansion of CF Industries' capacity, at these locations in particular,
allows the company to take further advantage of the global cost advantage of
North American natural gas. Donaldsonville is served by five natural gas
pipelines at essentially Henry Hub economics and Port Neal is well positioned to access
existing gas supply from the Rockies, Mid-Continent U.S. and Canada, and the increasing
supply expected to come from the Williston Basin.
CF Industries has executed
engineering and procurement services contracts with ThyssenKrupp Uhde, which was
selected based on the quality and integrity of the nitrogen plants they have
built around the world. Front end engineering design studies for the Donaldsonville urea/UAN
plants and the Port
Neal urea plant have been completed. All of the major production
units are of recent designs that have been installed successfully at other sites
around the world. Permit applications for the Donaldsonville project and orders for some of
the major equipment for both projects will be submitted by the end of this
month. Permit applications for the Port Neal project will be submitted as soon
as possible.
"We are pleased to have ThyssenKrupp Uhde as our technical partner in
executing these projects," stated W. Anthony Will, senior vice
president of manufacturing and distribution. "We have completed a significant
amount of engineering and design work with them, and the rigor of that work
along with bids we have received from several construction firms give us
confidence in our project cost estimates and timelines. Based upon detailed
project cost analyses and price quotes from equipment providers and construction
firms, we concluded that brownfield construction of new ammonia and upgraded
product plants is a cost-effective means to expand CF Industries' production
capacity, yielding attractive returns for our shareholders."
CF Industries noted that it has
expectations for continued solid cash flow, a strong balance sheet, investment
grade credit ratings and ready access to the debt financing markets that will
allow it to fund these projects and its other long-term initiatives.
The state of Louisiana and Ascension Parish have provided a package of
incentives to support the $2.1 billion investment at Donaldsonville, which is
expected to create 93 direct jobs and approximately 700 indirect jobs. The state
of Iowa and Woodbury County are taking
action to provide a package of incentives to support the $1.7
billion investment at Port Neal, estimated to create 100 direct
jobs and approximately 700 indirect jobs. The direct jobs will be at an average
starting annual salary of $55,000, increasing to
$85,000 per year when employees become fully certified. The
company expects that as many as 3,400 construction jobs will be filled as these
projects progress. These incentive packages recognize the long term employment
and tax revenue benefits that these projects will generate. CF Industries is grateful for the
enthusiastic support of both states.
About CF
Industries Holdings, Inc.
CF Industries Holdings, Inc.,
headquartered in Deerfield,
Illinois, is the holding company for the operations of CF
Industries, Inc. CF
Industries is a global leader in manufacturing and distribution of
nitrogen and phosphate products, serving both agricultural and industrial
customers. CF Industries operates
world-class nitrogen manufacturing complexes in the central United States and Canada; conducts phosphate
mining and manufacturing operations in Central Florida; and distributes plant nutrients through a
system of terminals, warehouses, and associated transportation equipment located
primarily in the Midwestern United States. The company also owns 50 percent
interests in GrowHow UK Limited, a plant nutrient manufacturer in the
United
Kingdom; an ammonia facility in The Republic of Trinidad and Tobago; and
KEYTRADE AG, a global plant nutrient trading organization
headquartered near Zurich,
Switzerland. CF
Industries routinely posts investor announcements and additional
information on the company's website at www.cfindustries.com and encourages those
interested in the company to check there frequently.
Safe Harbor Statement
All statements in this communication, other than those relating to historical
facts, are "forward-looking statements", including, but not limited to,
statements as to management's expectations with respect to the costs and time
schedules for the expansion projects. Forward-looking statements are not
guarantees of future performance and are subject to a number of assumptions,
risks and uncertainties, many of which are beyond our control, which could cause
actual results to differ materially from such statements. Important factors that
could affect the company's ability to complete the expansion projects on
schedule as planned and on budget include, among others, cost overruns,
performance of third parties, permitting matters, adverse weather, defects in
materials and workmanship, labor and material shortages, transportation
constraints, engineering and construction change orders, and other unforeseen
difficulties. Important factors that could cause actual results more generally
to differ materially from our expectations are discussed in our filings with the
Securities and Exchange Commission, including our most recent
periodic reports filed on Form 10-K and Form 10-Q, which are available in the
Investor Relations section of the CF Industries Web site. Such
factors include, among others: the volatility of natural gas prices in North America; the cyclical nature
of our business and the agricultural sector; the global commodity nature of our
fertilizer products, the impact of global supply and demand on our selling
prices, and the intense global competition in the markets in which we operate;
conditions in the U.S. agricultural industry; reliance on third party providers
of transportation services and equipment; our ability to implement a new
enterprise resource planning system and complete other system integration
activities; weather conditions; risks associated with other expansions of our
business, including unanticipated adverse consequences and the significant
resources that could be required; potential liabilities and expenditures related
to environmental and health and safety laws and regulations; our potential
inability to obtain or maintain required permits and governmental approvals or
to meet financial assurance requirements; future regulatory restrictions and
requirements related to greenhouse gas emissions and climate change; the
seasonality of the fertilizer business; the impact of changing market conditions
on our forward sales programs; risks involving derivatives and the effectiveness
of our risk measurement and hedging activities; the significant risks and
hazards involved in producing and handling our products against which we may not
be fully insured; our reliance on a limited number of key facilities; risks
associated with joint ventures; acts of terrorism and regulations to combat
terrorism; difficulties in securing the supply and delivery of raw materials we
use and increases in their costs; risks associated with international
operations; losses on our investments in securities; deterioration of global
market and economic conditions; our ability to manage our indebtedness; and loss
of key members of management and professional staff. Forward-looking statements
are given only as of the date of this release and we disclaim any obligation to
update or revise the forward-looking statements, whether as a result of new
information, future events or otherwise, except as required by law.

Source: CF Industries Holdings,
Inc.